Having problems with your 2004 Chrysler Pacifica ?

How does the thermostat fit properly in the housing

\015 I just replaced the thermostat for 2004 chrysler pacifica 3.5 eng. but having trouble aling the thermostat inside the housing where the radiator house connect. i try it twice is still leaking any suggestiong. pleasse hellp\015 Posted / edited by AnonymousUser on : 18-02-2019

Answers :

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Pacifica, 2003-2005
\015\012\015\012\015\012Removal & Installation\015\012

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Print Here is how to do it,if it does'nt fit right make sure you have the right thermostat.
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3.5L Engine


\015\012\015\012CAUTION\015\012Never remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
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  1. Disconnect negative cable from remote jumper terminal.
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  2. Drain cooling system.
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  3. Disconnect radiator upper hose from thermostat housing.
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  4. Remove thermostat housing bolts.
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  5. Remove housing, thermostat, and gasket.

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    Fig. View of the coolant outlet connector (1) and thermostat housing (2)-3.5L engine
    View of the coolant outlet connector (1) and thermostat housing (2)-3.5L engine

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  6. Clean gasket sealing surfaces.
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\015\012To install:
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  1. Install thermostat and gasket into thermostat housing. For ease of installation, install bolts in housing for thermostat and gasket retention.
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  2. Install thermostat and housing to the intake manifold. Tighten the bolts to 105 inch lbs. (12 Nm).
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  3. Connect radiator hoses and install hose clamp.
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  4. Refill cooling system.
    5. \015\012 \015\012
  5. Connect negative cable to remote jumper terminal
Repair Help & Product Troubleshooting for 2004 Chrysler Pacifica

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